What Should You Know Before Choosing Food Processing Wall Panels?

While reconfiguring food processing wall panels, they most certainly require a structural design that ticks all the boxes of durability, hygiene, and compliance. These commercial wall panels should withstand extra moisture, prevent bacterial growth, and be able to resist the abrasive cleaning process without falling apart. 

Designed and made of traditional materials such as drywall, wood, or fiberglass-reinforced plastic (FRP), they have not been very successful in keeping facilities safe from mold, peeling, or contamination. The solution? PVC panels for walls in commercial kitchens are engineered with premium materials that promise optimal performance, longer life, and convenient maintenance.

The Shortcomings of Conventional Wall Materials

A number of industrial and commercial facilities are dependent on their traditional, light wall systems, being quite ignorant of the hidden cost and risk involved. While it has traditionally been a go-to material, it becomes evident with the passage of time that fiberglass-reinforced plastic (FRP) does indeed have its limitations. 

The difference in wall panel installation between FRP and PVC is that the latter does not require a wooden backer that can absorb moisture and harbor mold. Another drawback is that the adhesive holding installations together deteriorates with time, resulting in panels that begin delaminating. Textured surfaces and seams joining panels create joints and micro-crevices that further hinder thorough cleaning by harboring bacteria and grime.

Why Drywall and Wood Fail in Demanding Environments

Typical drywall and wood may be adequate for office or residential interiors, but they can be virtually useless in the obnoxious high-moisture and high-sanitation zones. Drywall crumbles with water; wood warps, rots, and becomes a true breeding ground for mold.

Though a waterproof sealant can be applied on both surfaces, they undergo severe degradation under constant washdowns and necessitate frequent repairs and replacements.

Reasons Why PVC Wall Panels are Considered a Superior Choice

Manufactured from virgin polymer resins, welding-grade PVC wall application panels will not fade and are, therefore, perfect for interior wall applications. The most widely recognized feature of PVC wall panels is that the surfaces are clean, smooth, non-porous, and do not provide hiding places for bacteria. 

In contrast to traditional fiber-reinforced polymer, PVC wall panels carry a one-of-a-kind smooth surface that can never trap contaminants because of the way it is constructed.

FDA-Compliant and Chemically Resistant

Regulatory compliance is extremely crucial in both food production and healthcare. PVC panels do meet FDA standards very well, as they resist different types of moisture, mold, and chemical exposure. They are inherently designed for contamination-controlled environments, unlike FRP panels, which require further treatment for compliance with hygiene regulations.

Faster Installation, Lower Lifetime Costs

Notably, PVC panels for walls can very readily be fixed. FRP needs at least two operators to do installation, along with the use of adhesive and backer boards—this proves to be an unnecessary labor and material expense. 

Conversely, PVC panels screw directly into studs and interconnect smoothly, allowing either the maker or a smaller crew to install the panels very quickly. Since peeling, warping, or replacement would never be an issue, operative savings are truly significant.

Why are Duramax PVC Panels referred to as the “Gold Standard” of Industrial Wall Panels?

The Duramax PVC Panels manufactured in the USA are subjected to stringent quality control checks. These panels are offered with a lifetime warranty and are long-lasting and low-maintenance solutions equally applicable to retrofits or new builds. 

As the only logical choice for food processing wall panels, they outlast FRP in all relevant areas of durability, hygiene, and cost benefits, granting decades of compliance and structural integrity—yet another proof of their absolute supremacy in industrial wall solutions!